As a technology engineering business which specialises in intelligent vision inspection systems, Bytronic understands the productivity and compliance risks to global manufacturers caused when product and packaging quality controls fail.
PackCheck DL is a Bytronic Intelligent Inspection Suite product, a multi-layered intelligent inspection system for manufacturing which analyses every aspect of the production process: from right product right pack to seal integrity and Bill of Materials (BOM) verification.
PackCheck DL ensures end-to-end packaging control, reducing the risk of defective product reaching customers, and reducing recalls, waste, and costs for your organisation.
PackCheck DL is a real‑time intelligent vision inspection system that verifies packaging presentation, labelling, and print quality at line speed. It ensures that every pack leaving the line meets BoM verification, brand standards, regulatory requirements, and consumer expectations.
Intelligent software applies deep learning to industrial smart camera vision data to identify, analyse and validate each specific pack content, code, identifier, and other labelling against a BoM manifest. The system can detect incomplete, damaged, or inaccurate pack contents.
PackCheck DL can be retrofitted as a single or multi-modal installation onto one or multiple production lines. The system is fully compatible with every OEM, software and line partner and is proven across industrial sectors, including food and beverage manufacturing.
Works for every pack type regardless of wrap material and texture, and pack contents (size, type and quantity).
Built-in configurable logic gives you control on how faults are managed fast to avoid downtime.
Rapid response to manufacturing challenges with deep learning.
PackCheck DL uses industrial smart cameras and intelligent image analysis to inspect every packaging feature at full line speed and in real-time.
BoM Verification: PackCheck DL cross‑checks packaging elements against the BoM, ensuring that labels, cartons, and inserts match product specifications.
Packaging accuracy is critical for high‑risk food categories, where missing contents, mislabelling or poor packaging can compromise safety and compliance. Complex identification and verification of organic or irregular shaped pack contents means Quality Control Point (QCP) checks fail.
High‑risk food products include:
PackCheck DL verifies right product right pack against QCPs and BoM specifications, every product is safe, compliant, and brand‑ready.
PackCheck DL is designed for high‑speed production lines and can be installed as a new system or retrofitted with minimal downtime.
Bytronic’s solutions provide actionable insight for quality control and assurance and food safety.
We understand the importance of driving productivity for global business. From assembly of cooked products to sealing, packaging and labelling.
Seal integrity assurance
The in-line solution to eliminate seal defects for all packaging types.
Food safety assurance
The in-line solution for thermal temperature validation for cooked products.
Non-contact tote inspection
The solution for in-line tote inspection to detect leftover products or contamination.
PackCheck DL is used across multiple site installations by global manufacturers.
Eliminating human error from pallet inspection to improve accuracy and efficiency.
Fully automated label inspection system for food manufacturer covering 50 lines over six sites.
Retrofitting high-speed logistics lines to deliver 99.9% read rates and reduce manual checks for global online retailer
Bytronic is a 100% customer-centric engineering technology solution provider. We work with multiple OEM and line-builder organisations.
Our advantage is that we approach solution design to solve customer challenges. Our goal is optimum productivity; future-proofed manufacturing.
Read more about our innovation and partnering approach.
